Hello, I'm Usman Fazal, a mechanical engineer with experience in manufacturing operations and HVAC systems. Having a Master’s Degree in Engineering Project Management, I’m passionate about optimizing processes and solving technical challenges.
About me
After earning my degree in Mechanical Engineering, I developed a strong interest in process optimization and project management. My professional journey has taken me through roles in manufacturing operations and HVAC systems where I gained hands-on experience with cutting-edge technologies and operational efficiency. Recently, I’ve completed a Master of Engineering in Project Management to further enhance my skills in planning and executing engineering projects. My expertise lies in working with tools like Solid Edge and ANSYS, and I thrive in solving complex challenges, particularly in manufacturing and supply chain processes. I’m always eager to explore new technologies and continuously improve my technical and managerial capabilities.
When I’m not working or studying, I enjoy hiking, watching TED Talks, and advancing my knowledge through certifications. I also have a keen interest in fitness, playing badminton, and exploring new ideas through reading and learning.
My projects
Eco-friendly Refrigerants in VCRS
This 2019 project at Balochistan University assessed the performance of VCRS using R134a and R404a, focusing on efficiency, COP, and sustainability.
- Experimental Setup
- Testing
- Data Collection
- Performance Evaluation
- Calculation
- Performance Parameter Analysis
- Refrigerant Selection
- Environmental Impact Assessment
- Problem Solving
- Optimization
- Technical Documentation
- Reporting
Exhaust System Analysis for Three-Wheeler
In this 2019 project at Balochistan University, I modeled and analyzed a three-wheeler exhaust system using SolidWorks and ANSYS. The focus was on optimizing emissions, structural integrity, and environmental compliance. CFD analysis revealed optimal performance at an inlet velocity of 2 m/s.
- SolidWorks
- ANSYS (CFD Analysis)
- Material Selection
- Fluid Dynamics
- Thermodynamics
Model Examination of Mobile Drilling Machine
This career episode details the design and structural analysis of a portable drilling machine during my Bachelor's in Mechanical Engineering at BUITEMS. Using CATIA and ANSYS, I aimed to improve its portability and performance, completing the project from February to April 2020.
- CAD Modeling (CATIA)
- Structural Analysis (ANSYS)
- Material Selection
- Simulation Parameters
- Problem-solving
My skills
- Engineering Design
- Analysis
- Solid Edge
- CATIA
- ANSYS
- Planning
- Execution
- Risk Management
- Costing
- Contracts
- Resource Allocation
- Machine Operation
- Production
- Braider
- Taping machines
- Automated layup machines
- Composite material fabrication
- HVAC Systems
- Operation
- Maintenance
- GMP/ISO standards
- Energy Optimization
- BMS Monitoring
- Microsoft Dynamics 365
- BOM Management
- Data Analysis Tools
- Reporting
- Documentation
- Issue identification
- Resolution in production
My experience
Machine Operator
TriCab, Port Melbourne, VIC
As a machine operator specializing in braider and taping machines, I ensure efficient production of braided and taped products. I handle machine setup, material flow monitoring, and automated layup machines for composite fabrication. I also manage BOM reservations in Microsoft Dynamics 365, ensuring accuracy and preventing production delays.
June 2023 – PresentHVAC Trainee Engineer
Medicraft Pharmaceuticals Pvt Ltd, Pakistan
I assisted in the operation and maintenance of HVAC systems, ensuring compliance with GMP and ISO 14644 standards. I contributed to routine inspections, supported validation processes, and monitored BMS for regulatory compliance. I also helped implement an energy-saving project for HVAC systems.
January 2021 – November 2022My education
Master of Engineering Project Management (Engineers Australia Certified)
Federation University Australia, School of Engineering, Ballarat, Australia
Advanced skills in planning, executing, and managing engineering projects across diverse industries. The key knowledge and skills include contracts and costing, business analysis and decision-making, the global management environment, human and financial resources, risk, and research methodology.
March 2023 – November 2024Bachelor of Mechanical Engineering
BUITEMS University Pakistan, School of Engineering
Developing expertise in design, manufacturing, thermodynamics, fluid mechanics, and advanced engineering systems for solving real-world mechanical problems.
March 2016 – December 2020Contact me
Please contact me directly at engrusmanfazal@gmail.com or call me at +61433459588 or through this form.